Evaluation of setup new Electronics Manufacturing location Benchmark of Brownfield & Greenfield Approach
Define Production Setup Requirements to get full LEAN Manufacturing
Ausgangssituation / Randbedingungen
There are many options to setup a new manufacturing location. Fast ”Time to market” is important, even with a high part of Project business with Customers. A Region for Region setup need to be considered. The Product focus is to put on Electronic LED Drivers “Optotronic” and Light Engines for the European Market.
Supporting R4R approach (Reduce lead time, improve cash flow) Evaluation of Setup of a new in-house electronics manufacturing plant for the EMEA market is needed.
The OSRAM BU-LLS is seeking for a new low cost EEU in-house production setup to support R4R strategy EMEA. Therefore a Benchmark of a Brownfield solution (rent, buy) and a full Greenfield solution is requested.
Risk Evaluation of both options is mandatory: financial, timeline, legacies (e.g. existing products and EHS risks).
Arbeitspakete ‚Evaluation of setup new Electronics Manufacturing location‘
Project Milestones and Working Packages
Product Definition
Process Definition
Complete Site Survey
Establish Site Requirements
Determine Site & Location
Develop Implementation Plan
Basic Requirement & Assumptions
Goal of Short Lead Time (2 weeks) on Products with Short Life Cycle (6 month – 2 years)
Evaluation of Customer interaction models CIM: Target with MTO as a modification of a MTS,ATO or ATS
Electronics production knowledge and experience within the target company; Availability of operators for a maximum wage level (operator) to be competitive; Availability of Engineers (Production, Process, Quality) need to be confirmed
Located within in the European Community for easy transporting and customs clearance (pre-material and finished products) Possibility to extend production (space and personnel)
Target product volume and space requested for 2016
Evaluation Points
Define together with Marketing and global MF responsible the Production strategy
Benchmark of Brownfield & Greenfield approach with dedicated TCO calculation (based on volume, stock costs, customs)
Analyze possibility to use Standardized Components & Equipments
Define Flexible Line Design for High Mix and Low volume products by same Value Add performance
Define a ready for 6-sigma/LEAN style Production Setup
Finalize Capacity Calculation Tool based on different CIM Models (MTS, MTO, ATO)
Propose Input to R&D for Tool-less Assembly/Design
Lösungsansatz / Aufgabenstellung Phase 1:
Define and Analyze Production strategy; Benchmark Brownfield & Greenfield approach TCO Phase 2:
Define Production line setup with Layout planning and Capacity calculation; Propose input for R&D on Design improvements
