IPA 19/6 – OSRAM – Determination and TCO Evaluation of Production Output Improvements @ Electronics Production with the minimum of resources

 
Determination and TCO Evaluation of Production Output Improvements @ Electronics Production with the minimum of resources
Ausgangssituation / Randbedingungen
The need to reduce the quantity of resources used while increasing production output is key.
Therefore we need to improve the productivity of resources (Material & Energy).
As result we want manufacture as much as possible from the use of a given quantity of raw materials and energy.
A paradigm change is needed to achieve this: Instead of “maximum profit from the minimum of capital” we need to achieve “maximum profit from the minimum of resources”.
Whatever waste or heat there is in a process must be determined and evaluated within the different manufacturing process.
The specific final energy consumption in manufacturing industries in Germany was reduced by 64 % between 1960 and 2000.
Prerequisites for these increases in resource efficiency were and still are technological innovations.
Companies that are acquiring a cost advantage today through efficiency technologies will further consolidate this advantage in the future.

Arbeitspakete ‚Determination and TCO Evaluation of Production Output Improvements @ Electronics Production with the minimum of resources‘

Evaluation Points

  • Evaluation of current state of Production and Material flow at Electronic LED Driver production. Time study evaluation, Value add analyze & Production Layout analyze
  • Determination of possible Production Output Improvements: Automation Concepts, Bottleneck elimination, Machine up time improvements, Planned Maintenance strategy
  • Benchmark of Different solutions with dedicated TCO calculation (based on volume, stock costs, operator costs)
  • Define together with global Manufacturing responsible the final Project implementation strategy
  • Implement evaluated measures at production line at Bulgaria
  • Finalize Output Improvement Calculation and Saving overview
  • Prepare Management Presentation

Lösungsansatz / Aufgabenstellung
Phase 1:
Define and Analyze Current State at Electronic LED Drivers production
Phase 2:
Define & implement of measures for Production Output Improvements with the minimum of resources, Saving calculation

Teamgröße – Besondere Anforderungen – Standort

  • Ideale Teamgröße: 2-3 Studierende
  • MS-Produkte (vor allem Excel, Powerpoint)
  • Gute physikalische Grundkenntnisse
  • Verständnis Technischer Zusammenhänge & Lean Manufacturing
  • OSRAM / Garching bei München
  • OSRAM Bulgarien
Industrie-
partner
Anschrift OSRAM
Parkring 33
85748 Garching
Betreuung Industrie
MF Excellence & Industrialization
LLS MF IND
Studen-tisches Team

Betreuung Hochschule
Projektskizze IPA 19/6 – OSRAM – Production Output Improvements @ minimum of resources

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